China factory LPG Gas Cylinders Valve Mounting and Dismounting Machine^ shaft collar at lowes

Product Description

LPG Gas Cylinders Valve Mounting and Dismounting Machine^

OPTION 1: Valve mounting machine with torque sensor (Digital display)
Main Parameters:
 

Motor power 2.2KW
Motor speed 1400r/min
Work spindle speed 15.5r/min
Working air pressure 0.5-0.6Mpa
Consumption per hour 1.14m3
Clamping cylinder stroke 120mm
Rotation speed ration 1:59
Weight 0.9T

 

Torque parameters can be seen by using a torque sensor (Digital display)

 

 

OPTION 2: QFL-3S Type Valve Mounting &Dismounting Machine

 Main parameters:

  1. Power:2KW.
  2. For 6kg&13kg LPG cylinders
  3. Compressed air pressure: 0.6MPa;  Flow:0.1 cube/min
  4. High-precision servo system to control torque and automatically stop when it is up to setting torque.
  5. With 2 types of chucks.
  6. With PLC and touch screen control, after the valve is installed, the valve outlet is automatically aligned with the shroud opening.

 

 

LPG gas cylinder welding line machines introduction

We supply the complete welding solutions for LPG cylinder, such as socket welding machine, handle/collar welding machine, base ring welding machine, longitudinal welding machine single/double circumference welding machine et cetera.
 

 

Comparision between MIG and SAW welding for LPG gas cylinder
2000 pcs cylinders/8 Hours
Description MIG welding Saw welding
Capacity 360 pcs/8hrs/set 240 pcs/8hrs/set
No.Of welding machines 6 8
No.Of welders 3 39
No.Of welding pass One path Two paths
Power consumption MIG saves 40% than SAW
Wire consumption MIG saves 40% than SAW
Auto laser & video tracing device MIG welder has auto laser & video tracing device, SAW welder does not

—— Machine Configuration

Consider different requirements, we prompt 2 machine configuration Full auto & Semi auto which could be selected by customers to fit for the budget.

 

Full autoamtic welding line feature
 

Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechancial arm and chain, this system really saves much labor cost and improve the working efficiency apparently.

 

PART A:Template full automatic welding line layout
 

PART B:Full automatic welding line detailed introduction

[Full auto socket welding]
 

This machine is used for upper cap socket welding and edge welding part polishing.Equip with CZPT YD-350GL4 welder 1 set, water cooling welding CZPT 1 pcs, 8L automatic cycle water cooling tank 1 set.The main shaft motor is 0.75KW.Polishing motor is 1.5KW, equip with the grating security protection.

Equip with NO.6 Hydraulic station, 1 set, vane pump, 5.5KW.Setting pressure:Falling 4 MPa, rising 9 MPa.

 

[Full auto handle welding]
 

This machine is used for upper cap hadnle welding.Equip with 3 sets welding torch, 3 welders finish at 1 time.Equip with CZPT YD-350GL4 welders 3 sets, welding CZPT 3 pieces.Main shaft motor is 0.4KW, with the grating security protection.

Equip with No.7 hydraulic station, vane pump, 5.5KW.Setting pressure:Pressing 4MPa, rising 9MPa.


[Full auto base ring welding]

This machine is used for lower cap bottom base welding, equip with 3 welding torch, 6 welders could be finished at 2 times.Equip with CZPT YD-350GL4 welder 3 sets, welding CZPT 3 piece.Main shaft motor 0.4KW, with the grating security protection.

Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure:Pressing 4MPa, rising 10MPa.

[Full auto single head circumference welding]

This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention.It adopts CZPT 500GS (special) high-speed pulse MIG welding source.Welding speed can reach to 1000mm/min.It adopts double internal cooling MIG torch, it is suitable for long time welding.It is equipped with Supercooler automatic circulating cooling water tank to cooling the welding CZPT circularly.

Semi auto welding machine feature
 

Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.
 

 

PART A:Template semi auto welding machine layout

PART B:Semi auto welding machine detailed introduction

 

Semi-auto handle&base ring welding machine Semi-auto socket welding machine
Motor power: 0.75KW Motor power: 0.75KW
Air pressure: 0.4-0.8 MPa Air pressure: 0.4-0.8 MPa
Welding CZPT adjusting range: Welding CZPT adjusting range:
X: 0-100mm X: 0-100mm
Y: 0-50mm Y: 0-50mm
Welding CZPT angle adjusting range: ±45° Welding CZPT angle adjusting range: ±45°
Speed: 60S/pcs Speed: 60S/pcs
Machine weight: 600KG Machine weight: 600KG
Machine dimension: 900x500x2150mm Machine dimension: 900x500x2150mm

——After Sale Service

Timely & Satisfied oversea installation service

We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.

—— Our Factory Site

Our strong machining ability 

Our hired employees are over 100 for different working process, such as milling lathe,  punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%.

Additionally, with strong manufacuting ability, we can delivery every order on time.

—— Company Introduction
 

HangZhou Longterm Machinery Technologies Co.,Ltd
 

HangZhou Longterm Machinery Technologies Co.,Ltd specializes in LPG cylinder machinery with 30 years’ background, supplying the better machine to help our customers gain more profits is the motivation to let us move CZPT all the time, the experienced technicians and the well-trained sales are the guarantee for each project, whatever the turnkey project or the existing plant upgrade project, we provide the pro-support of each aspect to serve our customers well all the time.

Thus far, our machine is sold to US, Brazil, Turkey, Argentina, Thailand, Vietnam, Kenya, Tunisia, Nigeria, Bangladesh,
Philippines, Uganda, Sudan, Lebanon, Ecuador, among of them are the CZPT LPG cylinder manufacturers in the world, such as Manchester tank from US (Indian branch factory), TPA from Vietnam, Aygaz from Turkey, MBG from Tunisia, Cylinder works from Kenya,Ferrotechsteel from Philippines, BM Energy from Bangladesh. Our machine helps them achieve an obvious improvement on saving the manpower and increasing the productivity.

—— FAQ

In order to recommend you the proper machine, we’d like to get the below from you:

– What’s the cylinder size you want to produce?
– It’s better to provide the cylinder drawing.
– What’s the daily capacity you want to make ?

 

After-sales Service: Provided
Warranty: Provided
Application: LPG Gas Cylinders
Material: Stainless Steel
Condition: New
Motor Power: 2.2 Kw
Customization:
Available

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Customized Request

Shaft Collar

Types of Shaft Collars

Quick-clamp shaft collars

Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.

Single split shaft collars

Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Shaft Collar

Set-screw shaft collars

Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Shaft Collar

Hinge shaft collars

The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
China factory LPG Gas Cylinders Valve Mounting and Dismounting Machine^   shaft collar at lowesChina factory LPG Gas Cylinders Valve Mounting and Dismounting Machine^   shaft collar at lowes
editor by CX 2023-11-15